Disc Centrifuge Product Description
The Disc Separator for Enzyme Fermentation Broth Clarification is a high-efficiency industrial disc centrifuge specially designed for enzyme fermentation liquid clarification, microbial cell removal, biomass separation, and continuous fermentation broth processing.
This equipment is widely used in the production of:
- Amylase
- Protease
- Glucoamylase
- Lipase
- Cellulase
- Industrial enzyme preparations
- Biological fermentation products
Using advanced high-speed disc stack centrifugal separation technology, the separator rapidly removes microbial cells, suspended solids, protein residues, fermentation impurities, and cell debris from enzyme fermentation broth.
The clarified liquid can then proceed to downstream processes such as ultrafiltration, concentration, evaporation, purification, drying, or formulation.
Our Solution
The Industrial Disc Separator for Enzyme Fermentation Broth Clarification provides an efficient continuous separation solution for enzyme production lines.
The system uses high-speed centrifugal force generated by a rotating disc stack to separate components based on density differences.
The separator can efficiently remove:
- Bacterial cells
- Yeast cells
- Fermentation biomass
- Cell debris
- Insoluble proteins
- Suspended particles
while maintaining excellent enzyme recovery performance.
Key advantages include:
- Continuous operation
- Automatic sludge discharge
- Stable clarification quality
- Reduced downstream filtration pressure
- Low labor requirements
- PLC intelligent control
Working Principle
The machine operates according to the principle of high-speed centrifugal clarification.
The fermentation broth enters the rotating bowl through the feeding system.
Inside the separator:
- The bowl rotates at high speed.
- Strong centrifugal force is generated.
- Dense solid particles move outward.
- Clarified enzyme liquid migrates toward the center.
- Solids accumulate in the sludge zone.
- Automatic discharge removes accumulated biomass without interrupting production.
This process enables continuous enzyme fermentation broth clarification with high separation precision.
Main Features
High-Speed Disc Stack Clarification
The internal disc stack creates a large effective separation area, improving clarification performance and separation efficiency.
Self-Cleaning Automatic Discharge
The separator adopts a self-cleaning bowl structure.
Accumulated biomass and solids are discharged automatically without manual shutdown cleaning.
Continuous Industrial Processing
Designed for continuous industrial fermentation production lines.
Suitable for:
- Large-scale enzyme factories
- Biotechnology plants
- Biochemical processing facilities
- Fermentation manufacturing systems
Gentle Product Handling
Optimized separation conditions help reduce unnecessary enzyme damage and preserve product quality.
Hygienic Stainless Steel Construction
Product contact parts are manufactured from:
SUS304 / SUS316L stainless steel
ensuring:
- Corrosion resistance
- Hygienic production
- Easy cleaning
- Long service life
Technical Specifications
| Model | DG-DS500 | DG-DS1000 | DG-DS3000 | DG-DS5000 |
|---|---|---|---|---|
| Capacity | 500–1000 L/H | 1000–3000 L/H | 3000–6000 L/H | 5000–10000 L/H |
| Separation Type | Liquid-Solid | Liquid-Solid | Liquid-Solid | Liquid-Solid |
| Bowl Speed | 7000–9500 RPM | 7000–9500 RPM | 6500–9000 RPM | 6500–9000 RPM |
| Motor Power | 7.5 KW | 15 KW | 22 KW | 37 KW |
| Control Mode | PLC Automatic | PLC Automatic | PLC Automatic | PLC Automatic |
| Discharge Type | Self-Cleaning | Self-Cleaning | Self-Cleaning | Self-Cleaning |
| Material | SUS304/SUS316L | SUS304/SUS316L | SUS304/SUS316L | SUS304/SUS316L |
| Cleaning Option | CIP Compatible | CIP Compatible | CIP Compatible | CIP Compatible |
| Voltage | Customized | Customized | Customized | Customized |
Application Scenarios
The Disc Separator for Enzyme Fermentation Broth Clarification is suitable for:
Industrial Enzyme Production
- Amylase clarification
- Protease clarification
- Glucoamylase production
- Lipase fermentation processing
- Cellulase broth clarification
Biotechnology Industry
Used for microbial fermentation liquid clarification and biomass removal.
Biochemical Processing
Suitable for continuous solid-liquid separation in biological manufacturing systems.
Fermentation Manufacturing Plants
Applicable to:
- Bacterial fermentation
- Yeast fermentation
- Microbial enzyme production
- Fermentation broth purification
Looking for a reliable Disc Separator for Enzyme Fermentation Broth Clarification?
Contact us for customized separation solutions for amylase, protease, glucoamylase, cellulase, lipase, and industrial enzyme production applications.
Our team can provide technical consultation, equipment selection, and competitive quotations based on your process requirements and production capacity.Contact us today to discuss your enzyme fermentation clarification project.
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